ULTRASONIC 50
Your perfect entry into 5-axis ULTRASONIC machining
Max. X-axis stroke
26 in.
650 mm
Max. Y-axis stroke
20 in.
520 mm
Max. Z-axis stroke
19 in.
475 mm
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
20 in.
500 mm
Max. workpiece weight
661 lbs.
300 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
The right machine configuration for every requirement, from 3-axis to 5-axis simultaneously
- Attractive 3-axis entry-level machine for ULTRASONIC machining - rigid table with 630 mm x 500 mm clamping surface and a maximum workpiece weight of 300 kg
- Direct-Drive C-axis up to 300 rpm, with 4-channel rotary feedthrough for vacuum - the perfect machine for processing rings made of ceramic and quartz glass
- Adaptive auxiliary spindle ULTRASONIC microDRILL with up to 32,000 rpm for small bores from Ø 0.1 mm with maximum process reliability
5-Axes Machining with up to 20,000 rpm
- speedMASTER 15,000 rpm with 21kW and 111Nm in basic version
- speedMASTER 15,000 rpm with 46kW and 200Nm optionally available
- speedMASTER 20,000 rpm with 35kW and 130Nm optionally available
Swivel Rotary Table for 5-Axes Simultaneous Machining
- Table load up to 300 kg
- Swivel area of the B-axis -35°/+ 110° for highest flexibility
- Cooled table bearings for highest precision
Tool magazine with 30 pockets in basic version
- Loading of tools from the front even during machining
- Excellent visibility and accessibility
- 60 or 120 pockets optionally available
Precision
- Comprehensive cooling concept for highest longterm precision
- One-piece machine bed
- Direct driven ball screw drives
- Direct path measuring systems in all axes
Application Examples
Automation
Standard automation and customized solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customized automation solution for flexible manufacturing systems:
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
intoolSENSOR
- Automatic detection of contact with the workpiece
- Tool breakage detection without additional measuring device
- Self-learning algorithm for precise contact detection
Highlights
Customer benefits
- Precise drilling depth independent of tool wear
- Time saving due to automatic recognition of the workpiece contact
- Increased process reliability due to closed control loop
Left: The ULTRASONIC system reacts to external load; Right: Tool contact detected
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures and in particular 3D contours in hard-brittle materials with maximum performance
- Production of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Grinding of spheres possible
Highlights
Customer Benefits
- Simple programming of complex 3D contours* and rotationally symmetrical geometries using intuitive operator screens
- Selection of different cutting edges and setting angles of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
*Only the ULTRASONIC axialGRINDING cycle can grind 3D contours. The standard grinding cycle from DMG MORI for FDS machines cannot grind 3D contours.
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
Sealing ring, SiC
Ring, quarts glass
Resonator, quartz glass
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
ULTRASONIC microDRILL
- With ULTRASONIC 3rd Generation and 32.000 rpm for micro drilling with highest process safety
- Fully integrated regulation of the drilling force in the preset- spindle down to smaller 1 N – independent from the z-axis of the machine
- ICS with seperate fine filtration and flow rate control starting from 1 l/min
- Automatic ejector mechanism for drill cores from the diamond hollow drills
Highlights
Customer Benefits
- Drilling diameter from 0.1 mm – 2.0 mm
- Several thousand holes per part possible without manual interaction
- Applicable for diamond hollow drills and spiral drills
Left : Fully integrated into the display in the CELOS SideScreen / Right : Precise regulation of the drilling force incl.
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
25 in.
630 mm
Max. workpiece height
20 in.
500 mm
Max. workpiece weight
661 lbs.
300 kg
Work Area
Max. X-axis stroke
26 in.
650 mm
Max. Y-axis stroke
20 in.
520 mm
Max. Z-axis stroke
19 in.
475 mm