WASINO G 100 | 480
High-quality Workpieces Generated by Super-high-precision Machining
Max. workpiece diameter
285 mm
Max. workpiece length
280 mm
Max. bar capacity diameter
38 mm
Max. X-axis stroke
480 mm
Max. Z-axis stroke
285 mm
Control & software alternatives
Fanuc
Highlights
WASINO G 100
Super-high precision
- Maintaining stable dimensional accuracy even over long-term operation thanks to the rigid bed with low center of gravity
- Thermal displacement (at cold start): ø 2.0 μm <G 100 | 300> Circularity: 0.5 μｍ
- Adoption of a pre-tension structure suppresses thermal displacement and realizes high positioning accuracy
High rigidity
- Adoption of symmetrical structure with respect to the spindle center, unique to a flat tooling turning center
- Cast iron construction with superior damping performance and high resistance to chatter
- Induction-hardened horizontal slideways integrated on the bed suppress thermal displacement
Expandability
- Versatile system variations to accommodate diverse production needs
- A wealth of highly practical applications and peripheral devices available
Power-saving
- Environmental burden reduced by using energy-efficient components
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
SR
Flexible gantry loader for WASINO machines
- Flexible gantry loader for WASINO machines
- Handling of workpieces up to ø 80 × 50 mm and weighing up to 1 kg
- Compact, space saving with fully included automation
- Combinable with various kinds of automatic peripheral equipment (washing, measuring marking etc.) and grippers of flexible design available
- Easy programming and setup due to integration into the machine control
- Load status monitoring available via DMG MORI Messenger
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Service & Training
Downloads & Technical Data
Downloads
Work Area
Max. X-axis stroke
480 mm
Max. Z-axis stroke
285 mm
Workpiece
Max. workpiece diameter
285 mm
Max. workpiece length
280 mm
Max. bar capacity diameter
38 mm