LASERTEC 20 PrecisionTool
Diamond tool machining with up to 3 mm / min and up to 56% lower costs per part compared to eroding
Highlights
DMG MORI PrecisionTool technologies for high end tool manufacturing
NEW: High Speed Mode 3.0 – 210 % faster speed
and 56 % lower cost per part compared to EDM!
- Laser finishing of diamond tools with up to 3.0 mm/min
- Individual edge preparation: < 1 µm sharp edge
- 3, 6, 9, 12, 15 µm defined edge roundness as well as egative chamfersLonger tool life up to factor 2,5 due to laser machining
- 5-axis separation of cutting inserts out of blanks up to 10x faster than conventional wire EDM (machine version PreCut).
Established software features - the easiest switch from eroding to laser processing!
- Industry standard (GTR) as a programming solution allows the import of existing EDM projects
- Minimal training required when switching from eroding to lasers
- EndMill software - programming of rotary tools
- TurningTools software - programming of fixed tools
- ChipBreaker Software - programming of chip breakers and negative chamfers
Highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy, compact with a 3.5 m² footprint
- Highly dynamic through linear drives in the X-, Y-, Z-axis with > 2 g
- Integrated swivel rotary table (4th / 5th axis come standard) with torque technology, –10° / +130°
- Precision cooling in all axis
State-of-the-art CNC-control
- Siemens 840D solutionline with Operate 4.7 on CELOS from DMG MORI for simple operation and complete integration into the company organisation
- LASERSOFT software packages for machining shank and HSK tools, ISO and special cutting inserts, chip breakers
Automation solution with integrated linear magazine PH 10 | 100
- Compact and integrated design with a 6 m² footprint
- Handling of cutting discs, shaft tools and tools with HSK-holder (combination of different tool types possible)
- Up to 12 tools ø 200 mm / l = 260 mm or up to 54 tools ø 85 mm / l = 140 mm
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 10 - Fully integrated handling for up to 156 pallets on 6 m²
- Integrated linear magazine for the DMU / ULTRASONIC 20 linear 3rd Generation and LASERTEC 20 PrecisionTool
- Max. 15 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø 220 x 283 mm
- Integration of all available clamping systems
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
Control & Software
Service & Training
Downloads & Technical Data
Configurator
Configure your new LASERTEC 20 PrecisionTool
You would like to configure your machine by your own? And experience the variety of technical solutions online by yourself? The brand-new DMG MORI machine configurator is offering you the perfect basis! Easy, intuitive and lucid you can specify and customize your own LASERTEC 20 PrecisionTool fitting to your individual needs. At any time, at any place! Start right now!